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行业評論：標簽印刷与制造领域的自动化
2023-10-13 23:17:55.0 来源：cpp114 文/CHEN 责编：张晓丹
- 摘要：
- 自动化可以说已成为標簽印刷和制造领域的最大趨勢。虽然速度和效率、可持续性和劳动力也是热门話題，但自动化解决了这三个问题。更先进的技術使標簽加工商能够以更少的投入、更快的速度和更少的错误完成更多的作业。错误越少，浪费就越少，最终的结果就是更可持续。
自动化贯穿標簽印刷的各個領域。印刷機、放卷和接料設備等加工机械以及印後設備都受益于这场技術革命。目前，標簽行业的几乎每一方面都在快速发展。具体而言，柔印机是为未来的操作员而设计的。
“我们已经从齿轮箱驱动的机器转向伺服驱动的自动化，创造了新的效率水平，”美国哈珀公司技術營銷和内容专家保罗·蒂奇特表示， “这些新机会使我们能够在机器平台上实现许多操作功能的自动化。收集和存储数字数据，以及为未来的生产运行进行恢复的能力提高了我们的可重复性，并为新一代操作员创造了便利。但仅仅说我们可以收集和存储生产数据、进行机上检查和色彩管理已经不够了。这些都是现代柔印机的共同属性，下一代智能生产平台就在我们面前，我们必须做好准备。”
Prati美国公司总裁弗兰克·哈塞尔伯格表示：“只要看看现在的柔印机，再看看预套印系统、再套印系统、自动印刷压力调节、检测摄像头等，你就能发现，实际上自动化进展已经取得了显著成果。所有这些技術都在简化生产流程，并有助于降低生产高质量標簽所需的技能。”
LemuGroup设计了基于生产线末端自动化的設備，机器可以日夜运行，从而最大限度地减少人为接触因素。当加工商无法吸引必要的人力时，这一点就变得更加重要。因此，正确的設備可以让加工商以更少的人际互动来提高生产效率。
LemuGroup北美销售和營銷总监安德烈·博杜安解释道：“生产线末端自动化的出现使得机器可以全天候运行，只要有一名操作员来运行系统即可。这已经取代了传统的模式，即在印刷機结束时需要2-3个人来跟上转塔复卷机的工作进度，而这种模式在当今的劳动力中并不存在。”
“LemuGroup的GTU转塔复卷机可以在10分钟内为下一个作业做好准备，并且每个作业的所有信息都会存储起来，以便下次需要运行该作业时进行自动设置，”博杜安补充道，“我们的机器人包裝也与此作业存储相关。自动化实际上是包裝的制造、填充、密封、贴上標簽，将包裝放在码垛机上并填充，然后将其运送到等待的卡车或运送到仓库。”
数字印刷機本质上是自动化的，因为与过去的柔印机操作员相比，对熟练操作员的要求大大减少。例如，爱普生的SurePress L-6534VW具有喷嘴维护功能，包括检查喷嘴功能，有助于保持高生产率、低总体拥有成本和简单的印刷機操作。
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